Cars powered by sea salt batteries


As the move from gasoline to electric cars gains steam, there is an increasing demand for batteries and the raw materials like lithium, cobalt, and nickel that make them up and the competition for those fairly rare resources is becoming fierce.

So I was pleased to learn that there is an alternative battery power source that is made from plain old salt.

Lithium – the main component in most electric batteries – can be costly to mine. But researchers have made a breakthrough with alternative ‘molten salt’ batteries.

Your electronics could soon be powered by an ultra cheap sea salt battery.

Researchers have built a new cheap battery with four times the energy storage capacity of lithium.

Constructed from sodium-sulphur – a type of molten salt that can be processed from sea water – the battery is low-cost and more environmentally friendly than existing options. 


Many batteries are built with rare earth metals like lithium, graphite, and cobalt.

To achieve climate neutrality, the EU will require 18 times more lithium than it currently uses by 2030 and almost 60 times more by 2050.

European Commission President Ursula von der Leyen said in September that “lithium and rare earths will soon be more important than oil and gas.”

But these metals come at a cost. Lithium extraction can result in water shortages, biodiversity loss, damage to ecosystem functions and soil degradation.

When the metal is produced using evaporation ponds, for example, it takes approximately 2.2 million litres to produce one metric tonne.

It’s also financially costly to mine at scale. This is where the sea salt battery could provide an alternative.

Chinese car manufacturers are already planning to put sodium-ion battery powered cars on the road.

Today, sodium ion batteries have roughly half the energy density of lithium ion batteries. That means shorter range, which is the opposite of what most people want in their electric cars. However, there are many markets in which people are more than happy to have lower range, especially if the price is right.

China is one such market where low priced, no frills cars are welcome. One of its most popular electric cars is the Wuling Mini, which is built by a joint venture between state owned SAIC and GM. There is even a way to get one for under $3,000, if the buyer elects to lease the battery rather than purchase it. No self respecting American driver would ever consider one of those cars for use in the US — how would you tow a camper or a ski boat with one? — but for people who just need to drive a few miles around town, it may be the perfect vehicle.

As 2024 approaches, two Chinese automakers have announced they will have electric cars powered by sodium ion batteries for sale in the new year. According to CnEvPost, JMEV, an EV brand owned by Jiangling Motors Group, will offer a version of its EV3 fitted with sodium ion batteries from Farasis Energy next year. The first of those cars rolled of the assembly line on December 28, 2023.

That is the problem with the US where larger, faster, and longer-range cars seem to be more desired. While cars have become much more energy efficient, in the US that benefit has been reduced because of cars and trucks getting bigger and more powerful.

But in many parts of the world, such types of cars are not suitable. What people need and want are smaller and cheaper cars for short distance driving. And it looks like China is ahead is meeting that demand.

I wonder if we are seeing the early stages of a repetition of what happened in the 1970s. While oil was cheap, the US was making huge gas guzzlers while Japan was developing smaller, more fuel-efficient cars. When the oil shock of the 1970s hit, suddenly US automakers were left stranded because they did not have fuel-efficient car manufacturing capability and Japanese technology in that area was way ahead.

If there is a supply shortage in lithium, cobalt, and nickel, then the salt-powered small Chinese cars might well surge ahead in sales.

Comments

  1. Holms says

    No self respecting American driver would ever consider one of those cars for use in the US — how would you tow a camper or a ski boat with one?

    Much more likely: drive around suburbia doing nothing demanding at all.

  2. Matt G says

    Sea salt? That will please the gourmets in the US.

    Nitpick: the euronews article calls graphite a rare earth element, when it’s just a form of carbon.

  3. birgerjohansson says

    Cheap batteries will be a good match for another technology: Cheap, easy to make perovskite photovoltaic cells are finally approaching a lifespan that will make them acceptable for mass production.
    Buy a lot of cheap solar cells, charge your cheap molten salt batteries and then recharge your car when you come home.

  4. sonofrojblake says

    To achieve climate neutrality, the EU will require 18 times more lithium than it currently uses by 2030 and almost 60 times more by 2050.

    It’s almost as though the policy of forcing the public into buying electric before the technology is ready hasn’t been completely thought through. Say it ain’t so!

    I’m looking forward to all the people who bought lithium electric cars finding out what they’re worth on the second hand market when the tech has moved on from that environmentally-disastrous, expensive dead-end.

    Personally I’ll be hanging on to my ICE cars to the bitter end, because hey, they’re fit for purpose, a concept e-car manufacturers seem so far unable to build to.

  5. Lassi Hippeläinen says

    New battery technology breakthoughs are reported about every month, and then they disappear. That article was published in Dec 2022.
    And “rare earth metals” means lanthanides. They aren’t that rare, but they are difficult to separate from their ore (and each other). Lithium, graphite (carbon) and cobalt are not rare earth metals.

  6. Mano Singham says

    Lassi @#6,

    Sorry I forgot to put in the link for the second quoted passage. I have now done so. That is from just six months ago and it claims that such cars are already on sale.

  7. garnetstar says

    Thank you, Matt G. and Lassi, that misinformation was making me scream

    Molten salts have no organic solvents (Li batteries do), so that won’t inflame, and the first article says that the batteries are based on molten sodium-sulfur salts. But that sounds wrong to me. Those batteries have to be heated to 119 C to melt the sulfur, and are also subject to the same problem as current lithium batteries, which is that the reaction can start to run amok (as in, sometimes during overcharging, say, charging all night) and the battery bursts into flame. Li and Na fires burn very hot and can burn a house down in an amazingly short time. Those metals’ fires are also very difficult to put out: water from firemen’s hoses makes them burn more.

    But the article on the cars just says “sodium ion batteries”, and several of those operate at room temperature, which means they can perhaps start only less nasty fires, because the reagents aren’t liquid. So, the new batteries may be just room-termperature sodium salts, perhaps even in a solid matrix without organic solvents!

    I’d love this: I am waiting to buy an electric car until the problem of the battery being able to cause completely out-of-control fires is addressed.

  8. John Morales says

    The supply alarmism is not really warranted; currently, there’s global oversupply of both lithium and cobalt.

    https://www.australianmining.com.au/whats-next-for-australian-lithium/

    But while the world’s hunger for lithium is set to more than double by 2029, Australia’s export earnings for the metal are projected to fall by more than half between now and then.

    That’s a decrease of $21 billion to $9 billion over five years. But the outlook is not so grim with the REQ emphasising that prices are extremely difficult to predict with certainty. Lithium exports are also coming off record high levels.

    Encouragingly, the REQ expects lower prices to be offset by a projected 70 per cent increase in Australia’s lithium mine production to 2029.

    Overall global lithium supply is projected to broadly keep pace with rising demand, with promising project pipelines among large producers such as Australia and China, supported by new and emerging producers like Argentina and Zimbabwe.

    The REQ said EVs will drive global lithium consumption to 2029, with a forecast 16 per cent rise every year, reaching 2.3 million tonnes by the end of the decade.

    A wave of investment in lithium production in recent years from companies such as Mineral Resources, Albemarle and Pilbara Minerals have contributed to a sharp rise in global lithium supply.

    This coincided with stilted demand in key lithium markets such as China, causing lithium prices to plummet. But prices could have bottomed out.But while the world’s hunger for lithium is set to more than double by 2029, Australia’s export earnings for the metal are projected to fall by more than half between now and then.

    That’s a decrease of $21 billion to $9 billion over five years. But the outlook is not so grim with the REQ emphasising that prices are extremely difficult to predict with certainty. Lithium exports are also coming off record high levels.

    Encouragingly, the REQ expects lower prices to be offset by a projected 70 per cent increase in Australia’s lithium mine production to 2029.

    Overall global lithium supply is projected to broadly keep pace with rising demand, with promising project pipelines among large producers such as Australia and China, supported by new and emerging producers like Argentina and Zimbabwe.

    The REQ said EVs will drive global lithium consumption to 2029, with a forecast 16 per cent rise every year, reaching 2.3 million tonnes by the end of the decade.

    A wave of investment in lithium production in recent years from companies such as Mineral Resources, Albemarle and Pilbara Minerals have contributed to a sharp rise in global lithium supply.

    This coincided with stilted demand in key lithium markets such as China, causing lithium prices to plummet. But prices could have bottomed out.

    https://www.abc.net.au/news/2024-02-27/cobalt-blue-broken-hill-project-scaled-back-due-to-oversupply/103517746

    An outback mine that promised to deliver “ethically sourced, low emissions” cobalt has dramatically downsized its “major project status”.

    The Broken Hill Cobalt Project, valued at $560 million, had been projected to create around 400 full-time jobs and to produce almost 17,000 tonnes of high-quality cobalt sulfate a year for the renewable energy industry.

    But in the company’s latest update, that outlook has been significantly scaled back due to an oversupply of cobalt in the global market.

    Cobalt Blue chief executive Joe Kaderavek told the ABC that, in the current conditions, the project in its current shape “was not financeable”.

    This YouTube channel https://www.youtube.com/@JustHaveaThink/videos has put out a lot of quite informative videos about nascent green tech, including a ton of battery chemistries and grid storage options. Dave is not following-up and updating news on previously mentioned tech, years on.
    Which made the grade, how close to deployment, that sort of thing.

    What people forget is that cars and devices want a small form factor with good power storage, whereas grid storage doen’t care too much if the energy density is lowish — so what if modules are the size of a house instead of the size of a shipping container? LiOn will be seen, I reckon, as a transitional tech in years to come.

  9. John Morales says

    By now, the biggest problem regarding greening of the electric grid is basically grid storage, due to the intermittent nature of the best-developed renewable technologies (solar, wind); obs, there are others, such as geothermal and tidal, but those two are already by far the cheapest generating methods.

    A thousand flowers are blooming now that it’s obvious the grid (and associated storage) is the next big thing that needs changing. Right now, a shitload of PV energy is wasted as many localities generate more than they can use during the day.

    Reason it’s sorta “expensive” to this day is that (a) fossil fuels get vast subsidies, and (b) that externalities are still not properly included in their pricing.

    Anyway, much activity at the moment.

    For example (just an example!) I hear Kankaanpää in Finland is putting up a hot sand “battery”:
    https://www.euronews.com/green/2024/03/10/sand-batteries-could-be-key-breakthrough-in-storing-solar-and-wind-energy-year-round

  10. John Morales says

    [drollery]

    “As the move from gasoline to electric cars gains steam […]”

    Steam-powered cars were once a thing; maybe they could be again?

    (Maybe not with hot sand batteries, though)

    BTW, those old-fashioned cars used the original ECE (External Combustion Engine) rather than ICE.

    (factoid!)

  11. Holms says

    #5 Son

    It’s almost as though the policy of forcing the public into buying electric before the technology is ready hasn’t been completely thought through. Say it ain’t so!

    Who was forced?

  12. sonofrojblake says

    @Holms, #14: you have applied the incorrect tense to the question. Also, I don’t know what jurisdiction you’re writing from. I’m in the UK.

    The UK government mandated that after 2030, it would illegal to sell internal combustion engine cars.

    Then, presumably, someone who understands engineering managed to force a concept of reality through their thick, resistant skulls and they realised it was a terrible idea and gave it up delayed the deadline by five years.

    The clear intended effect is to force the public out of their fit-for-purpose vehicles and into ones that are more expensive to buy, more expensive to maintain, present risk of catastrophic fires that are nigh on impossible to put out, and are, not coincidentally, way more expensive to insure (if you can even get insurance), and that have range issues that nobody has even bothered to address.

    What would YOU call making ICE vehicles illegal if not forcing the public into electrics?

  13. John Morales says

    Short-shrift fact-checking:

    https://www.cargurus.com/Cars/articles/EV-vs-ICE-Maintenance

    Overall, the lifetime cost of owning an EV is significantly lower than the cost of owning an ICE car, even accounting for the elevated base price. That’s because the cost of fueling an EV is lower. Even in Hawaii, where the cost of electricity is around $0.41 per kilowatt hour, driving a battery electric vehicle (BEV) would save you $1,000 per year if you drive 15,000 miles annually. And that’s if the price of gas is $4.50 per gallon (a pretty good price on the islands these days)!

    To be sure, purchasing, insuring, and fueling a vehicle is only part of the equation. What about the total cost of ownership, which includes maintenance? This is where an EV really starts to shine.

    We’re not claiming that an electric vehicle is “maintenance-free.” Everything requires some kind of attention at some point. But as we’ll enumerate here, there is a solid list of items that EVs simply aren’t going to need, and one giant one that most people are never going to have to think about.

  14. EigenSprocketUK says

    As the move from gasoline to electric cars gains steam…

    Excellent line, Mano! Your tidal wave of metaphors is kicking up a real storm!

    There are a few lithium battery chemistries which aren’t subject to thermal runaway, for example Lithium Iron Phosphate (LiFePO4 or LFP), which you’re already likely to find in domestic energy storage (fixed and portable), goods vehicles, and (apparently) a Tesla. (Energy density with LFP is lower than LiPo/LMC, hence those particular applications.)
    It’s easy to find videos of people trying to destroy LFP cells or set them on fire: the cells barely notice at first and then fail grumpily with a small puff of smoke.
    In the UK it will only be the sale of new cars which becomes restricted. So, #5 & #15, you’ll be fine in the UK until 2040–2045, by which time you’ll be complaining loudly about “how far they force me to travel to re-fuel”.
    For those people like me currently stuck with ICE vehicle: substantial amounts of cobalt is used in refining all those thousands of gallons of fuel the car happily turns into air pollution and kinetic energy. Even more for the older and less efficient ICE vehicles. So the (current) use of cobalt in a EV battery which lasts 100,000–200,000 miles and is then able to be recycled seems like a positive engineering and environmental option.
    Running an ICE car is fast becoming (already has become for most people) a poor environmental choice.

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